CD Replication
At easyreplication, expertise knowledge and state-of-the-art technology come together to transform your vision into reality. easyreplication is well equipped to handle your requirements to replicate CDs for your audio, video or data content.
CD Replication Process
When you need a large number of CDs reproduced, replication is always the best option. The quality of replicated product is far superior to that of duplicated product, and the unit cost is much lower due to the automated use of machinery during the production.
CD replication is the professional standard for compact disc production. A glass master etched with your digital content, exactly as it will appear on the replicates. A negative “stamper” is made from the glass master, and is used for pressing your discs. This is the only process used in commercial CD production for software, music, and games. Since the replicas are physically pressed copies, they are 100% consistent with the master content, to assure perfect quality on every single disc.
CD Replication Services
Whether you require one thousand or one hundred thousands, our CD replication service can meet your needs. Our factories have the best Replication Engineers in the industry, working in state of the art facilities to ensure that your replicated CD`s are of the highest quality. The result is first-rate professional CD replication at prices that are the most competitive compared to other CD replication companies in the U.K.
At easyreplication, we replicate CD`s in any 8cm and 12cm sizes and various shapes from hockey rink and rectangular business card to mini CDs to custom CDs for promotional uses. We also offer a wide and diverse packaging solution options for your CD replication project. Easyreplication has a friendly and qualified customer service staff prepared to guide you through your project, from start to finish, ensuring your project is completed well within your scheduled deadline and budget.
CD replication technical information:
CD replication services cater for those requiring upwards of 500 units. EasyReplication is offering reliable services for CD Replication, Audio CD Replication of low cost, quality products and a fast turn around.
CD replication – CD production – CD ROM manufacturing – CD audio replication The basics
A CD ROM or CD Audio is made from plastic and has an aluminium coating. The digital information is applied in the form of a spiral track onto the plastic. What are known as ‘pits’ are formed on the upper side of the CD during the injection moulding process (also called “pressing”). These are microscopic little bumps and indentations on the plastic. The reflective aluminium layer enables the laser beam of a CD player to subsequently read this “mountain-valley landscape” from below and convert it into audio or data signals.
Step 1: Pre-mastering
This stage involves putting together all your data. As part of this process, we configure the format and integrate the copy protection system. Then the data is ready for mastering.
A glass master is produced
A powerful laser beam writes the prepared data onto a photo-resist layer, creating what are known as “pits”. After the laser process, the photo-resist layer is chemically cleaned to allow it to then be metallised with nickel. The glass master is now ready.
The ‘father’ is produced
The glass master is used as the template to produce the ‘father’, a nickel disc approximately 300µm thick. The father can now be used as a stamper, but only for small runs.
Only the ‘mother’ is suitable for large runs
The ‘mother’ is then produced from the father. Practically any number of stampers can be made from the mother. We call this process the ‘family development’.
Now the pressing can begin
For the pressing process, the stamper is placed in the mould of the injection moulding machine. The pit structure (containing the information) of the mother is filled with liquid polycarbonate. The CD is cooled down and then later coated with aluminium. The thin aluminium layer is sealed and protected with a scratch-resistant UV lacquer. The CD is now complete and ready to play.
Nice and colourful: sounds good, looks great
The CDs have still to be printed of course. Using silkscreen or offset processes we print text, images or graphics onto the CD – creativity knows virtually no bounds. We will be glad to show you samples of particular printing techniques. All the lacquers and colours guarantee a high level of durability.
email sales@easyreplication.co.uk or to speak to one of our account managers please call 01236 62 66 22 and get reliable services for CD Replication, Audio CD Replication of low cost, quality products and a fast turn around.
